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BURG Thermoforming GmbH
Hinter Stöck 34
72406 Bisingen

Sustainable thermoforming solutions for the energy market of the future

Energy & Solar

Our robust thermoformed components are ideal for forward-looking energy solutions. From housing components for modern building services to innovative green roof systems and floating photovoltaic systems, we develop sustainable plastic solutions that perfectly combine cost-effectiveness, durability, and environmental compatibility.

  • Sustainable production – HDPE with up to 100% recycled content
  • High UV and weather resistance for long-term stability
  • Large format solutions up to 3,500 × 2,300 mm for large applications
  • High mechanical stability with low weight
  • Housing parts and protective enclosures for durable outdoor applications

protection & Integration

Housing components for modern building services engineering

Thermally molded plastic enclosures provide optimum protection for solar and energy technology as well as water treatment systems. Our customized enclosures and protective housings for inverters, distributors, outdoor units, and water treatment systems combine weather resistance with a design that is easy to install. Lightweight constructions facilitate installation and maintenance while ensuring maximum functionality.

Core products

  • Inverter housing and protective covers
  • Covers for solar thermal components
  • Weather protection for balance-of-system components
  • Distribution box for PV-Systems
  • Protective covers for expansion vessels
  • Housings for pumps and dosing systems for water treatment
  • Protective covers for UV treatment and filter systems
  • Easy-to-install outer housing

Technical features

  • UV-stabilized plastics (ABS, polycarbonate) for rain and frost resistant outdoor use
  • Individual shapes and cutouts for connections and ventilation can be implemented cost-effectively
  • Significantly lighter than metal or cast housings for easier transport and installation
  • Good insulating properties for increased protection against dirt and weather
  • Shockproof design protects sensitive technology safely in outdoor use
  • IP protection classes according to exact customer requirements

Synergie & Sustainability

Green roofs with solar integration

The combination of photovoltaics and green roofs increases solar yield by up to 4% through natural evaporation cooling. Our thermoforming components enable load-distributed systems without roof penetrations and create the perfect basis for multifunctional roof systems that combine energy generation, biodiversity, and building protection.

Core products

  • Drainage and substrate trays for green roofs
  • Support systems for ballasted PV modules
  • Water storage and retention elements
  • Load-distributing base plates without roof penetration
  • Modular tray systems for extensive greening
  • Combined solar green roof support systems

Technical features

  • Precise adjustment for drainage, root penetration protection, and combined load distribution
  • Low weight with high stability thanks to molded structures for ballasted systems
  • Long service life despite constant exposure to sunlight thanks to specially selected thermoplastics
  • Fully recyclable materials for sustainable system solutions
  • Precisely fitting stackable modules for efficient roof mounting
  • Special material formulations prevent root penetration

Innovation & Flexibility

Floating mounting systems for photovoltaic (PV) systems and green roofs

Floating PV opens up water surfaces for solar energy without using land. Our modular floating structures made of thermoformed HDPE provide stable platforms for PV modules on lakes, ponds, and calm waters. Natural cooling from below significantly increases module efficiency and turns water surfaces into productive energy sources.

Core products

  • Modular floating structures for PV modules
  • Floating platform systems of various sizes

Technical features

  • Maximum load capacity with minimum density for stable buoyancy distribution
  • Large, seamless components in one piece minimize leak points
  • Thermoplastics are resistant to prolonged contact with fresh and brackish water as well as algae growth.
  • Smooth surfaces prevent contamination and buildup for increased service life
  • Dimensional stability even with extreme temperature changes between water and air
  • HDPE materials for decades of durability in water applications
Floating PV

Start your thermoforming project

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