Automotive & Bus
Lightweight components for automotive and bus applications
The demand for lightweight and integrated plastic solutions is growing rapidly, particularly due to the rise of electromobility. Thermformed components enable the integration of functions, reduce weight, and optimize vehicle range.
Core products
- Exterieur
- Doors and Interieur
- Technical cladding (e.g., e-battery housing)
- Headliners and dashboard elements
- Interior components for cockpits and seating systems
- Housings and covers for electronic components
Technical features
- Lightweight construction thanks to material-efficient wall thicknesses for energy efficiency
- High mechanical stability and torsional rigidity
- Scratch-resistant, durable, and visually appealing surfaces
- Reduced carbon footprint through sustainable production processes
- Special materials for e-mobility and high-performance applications
- Foaming technologies for additional material properties (e.g., insulation)
- Excellent UV and weather resistance for long-lasting appearance
- Flexible, custom surface textures (grained, matte, or glossy)
Train
Molded parts for rail transport
Thermoforming is becoming increasingly important in rail transport due to stricter fire safety and weight requirements. BURG Thermoforming easily complies with the EN 45545 standard and offers economical solutions even for large formats.
Core products
- Seat shells and back shells
- Doors and interior trim
- Headliners and luggage racks
- Technical cladding and covers
- Table systems for passenger areas
- Special elements for train driver's cabs
- Functional components for toilet cubicles and galleys
Technical features
- Compliance with fire safety standard EN 45545 (R1 HL1 to HL3, R1–R6)
- High heat resistance for long-lasting use
- Excellent chemical resistance, easy cleaning
- Excellent impact resistance and abrasion resistance
- OEM-compliant implementation of surfaces, colors, and structures
- Robust and durable materials, even for high-traffic areas
- Integration of special inserts for noise and vibration reduction
aviation
Thermoformed components for aviation
The aviation market is growing rapidly, especially for narrow-body aircraft. BURG Thermoforming offers weight-saving solutions that comply with FAR 25.853 and guarantee the highest standards of fire, smoke, and toxicity protection.
Core products
- Seat shells and back shells
- Doors and interior trim
- Headliners and cabin elements
- Technical panels (e.g., for monitors or control elements)
- Table systems for passengers and crew
- Luggage racks and storage compartments
- Special enclosures for electronic systems and on-board technology
Technical features
- Certification according to aviation standards FAR 25.853 (a/b)
- Minimal wall thicknesses for weight reduction and increased payload
- Maximum mechanical strength with minimum component weight
- First-class surface quality (high-gloss, matt, textured) for exclusive interiors
- High dimensional accuracy and precise manufacturing for complex system integration
- Material options for optimal fire behavior and smoke development
- Customizable options for brand and design integration
Start your mobility project
Benefit from shorter development times, lower tooling costs, and customized sustainable plastic solutions.