Perfection right down to the finish
surfacerefinement
BURG offers you a wide variety of individual surface solutions for thermoformed components – from brand and functional design to premium technical coatings:
- Pad, screen, and digital printing – High-quality decors, markings, and detailed graphics, even for demanding design surfaces
- Painting & Vaporization (vacuum vaporization for metallization effects) – Customized matte, glossy, or metallic surfaces according to customer requirements
- Electroplating (also with stop lacquer for multi-color precision) – Durable, high-quality metal look with precisely defined design surfaces
- PVD coating – Durable, wear-resistant, and particularly environmentally friendly premium finish for the highest demands
- Antifog-& anti-scratch clear coat – Optimal protection, functionality, and superior surface quality, UV-stable, and chemical-resistant
- back-foaming & soft-touch film coating – pleasant feel, improved stability, and customizable design options
- Innovative surface structures – A wide range of finishes, high-gloss, matt, satin or frosted – can be flexibly combined
On request, we can provide special foiling (e.g., 3M design foils) or paint/print combinations. All processes are fully documented and checked.
Know-how in assembly
Assembly – certified safety
BURG Thermoforming offers you maximum process reliability and traceability in component assembly. Certified processes and comprehensively documented work steps guarantee optimal results – precise, traceable, and reliable.
The images show examples of our systematic assembly process: From careful surface preparation to precise adhesive application and mechanical joining, all steps are carried out in accordance with defined quality standards. Our joining technologies ensure maximum stability and long-term reliability for your assemblies.
Certified safety
Adhesion according to DIN 6701-2 & DIN 2304
- Certified bonding processes in accordance with DIN 6701-2 (for rail vehicles, bonding classes A2, A3, A4) and DIN 2304 (industrial applications)
- Qualified adhesive bonding supervisors (KAP) monitor and document every bonding process.
- Classification and testing of all adhesive bonds according to safety-related requirements
- Complete verification of stress and stress resistance with end-to-end traceability
- Regular training and auditing in accordance with DIN standards
Precise & economically
ultrasonic welding
- High-quality, reproducible bonds for thermoplastics (PP, PVC, PE, PET, ABS)
- Short process times and maximum weld seam quality
- Process monitoring and documentation of results for maximum quality assurance
- Environmentally friendly process without solvents, enables single-type recycling
According to customer specifications
Screws in Newton meters (Nm)
- Torque-controlled screw assembly exactly according to your specifications (pneumatic or electric)
- Documented default settings in Nm
- Highest process reliability, exact repeatability, and optional additional quality documentation
Start your thermoforming project
We offer free advice on technical implementation, optimal manufacturing strategy, and cost-effective series production of your thermoformed components.