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BURG Thermoforming GmbH
Hinter Stöck 34
72406 Bisingen

Mastering complex geometries – Economical production of large parts

Large Parts Expert

From solarium cladding and commercial vehicle components to transport thermo containers and solar mounting systems – our expertise in large parts spans a wide range of industries and applications. Whether robust roof boxes for air conditioning systems, large-volume cooling containers for food logistics or innovative floating solar systems: we master complex geometries with the highest surface quality and dimensional stability.

Perfect surfaces for the highest visual quality standards – whether grained, high-gloss, or decorative. Our fully electric GEISS T10 systems in gantry design enable economical production with maximum process reliability. Forming areas up to 3,500 × 2,300 mm and deep-drawing depths up to 1,200 mm – for demanding large formats with complex 3D geometries. Fully automated processes, digital data management, and 3D measurement technology guarantee reproducible top quality.

Discover our large-part solutions for various industries:

State-of-the-art machinery – 8 fully electric GEISS T10 systems, average age 3–4 years

Maximum dimensions – forming areas up to 3,500 × 2,300 mm, deep drawing depth up to 1,200 mm

Highest precision – 5-axis CNC machining with 0.01 mm accuracy

Full automation – Digital data management and reliable quality control

Flexible quantities – Economical production from prototypes to large series


Industrial & Consumer

Solarium cladding

Solarium cladding requires the highest surface quality, UV resistance, and dimensionally stable precision. From design to ready-to-install assemblies, we produce complete cladding systems with complex 3D contours and a seamless high-gloss finish.

Thanks to UV-stabilized ABS materials, we guarantee long-term color brilliance even with intensive UV exposure. High-gloss polishing on the tool side ensures surfaces that are ready for painting straight from the mold without any post-processing.

Project example:

  • Dimensions: 2,800 × 1,400 × 1,100 mm
  • Material: ABS, UV-stabilized
  • Wall thickness: 5 mm
  • Scope of services: Design, tooling, series production, pre-assembly

Mobility Solutions

Commercial Vehicle Components

Robust thermoforming solutions for buses, trucks, motorhomes, and special-purpose vehicles. Roof boxes for air conditioning systems, roof panels, and technical housing systems—developed for maximum mechanical stress and harsh operating conditions.

With ABS/ASA materials, we combine impact strength, UV resistance, and chemical resistance for durable outdoor applications. CNC machining enables a wide variety of options through different milling, ventilation geometries, and connection points. From small to large series – painted in your desired colors.

Project examples:

Roof-mounted air conditioning box (variant 1):

  • Dimensions: 2,800 × 1,200 × 650 mm
  • Material: ABS/ASA, painted
  • Application: Bus, truck, camper

Roof-mounted air conditioning box (variant 2):

  • Dimensions: 2,650 × 1,650 × 550 mm
  • Material: ABS/ASA, chemical-resistant
  • Wall thickness: 5 mm
  • Design: Large series, painted

Transport & Logistics

Transport and thermal containers

Specially developed thermal containers for logistics cooling containers in the food industry. Using the innovative material Kro_PET_frost, we produce large-volume transport containers that can withstand extreme temperature fluctuations – from -40°C to +75°C continuous operating temperature.

High impact strength at sub-zero temperatures, excellent mechanical stability, and break resistance guarantee safe transport even under the toughest conditions. Food-safe and chemical-resistant for hygienic applications. The deep-drawing depth of 1,200 mm enables maximum loading volume with optimal insulation.

Project example:

  • Dimensions: 2,040 × 900 × 1,040 mm
  • Material: Kro_PET_frost (MAPEG)
  • Wall thickness: 7 mm
  • Thermoforming depth: 1,200 mm
  • Temperature range: -40°C to +75°C
  • Properties: Food-safe, chemical-resistant

Energy & Solar

Solar Support Systems

Innovative support systems for photovoltaic applications – from green roofs to floating solar systems. Using UV-stabilized HDPE and sustainable recycled materials, we develop durable solutions for demanding outdoor applications.

Our roof panels combine solar and greening functions for urban energy generation. Floating bodies for floating solar systems can withstand extreme weather conditions and support large-area photovoltaic modules on water surfaces. Complex geometries with integrated reinforcement ribs guarantee maximum stability with minimum use of material.

Project examples:

Solar panel support floats:

  • Dimensions: 2,400 × 2,400 × 400 mm
  • Material: HDPE, UV-resistant
  • Wall thickness: 8 mm
  • Application: Floating solar systems

Roof panel greening:

  • Dimensions: 2,500 × 1,200 × 500 mm
  • Material: ABS (recycled material)
  • Wall thickness: 4 mm
  • Production: Large series
  • Sustainability: Resource-saving thanks to recycled material

Start your thermoforming project

From single-item production to large-scale series production—we make your large-scale vision a reality.

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