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BURG Thermoforming GmbH
Hinter Stöck 34
72406 Bisingen

State-of-the-art thermoforming technology - automated, precise, certified

Manufacturing & further processing

Our claim is technological leadership in thermoforming. With one of the most modern machine parks in the industry, we manufacture the optimum product for every application - economically, precisely and in outstanding quality. Our surfaces meet the highest visual demands, whether grained, high-gloss or with an individual decor.

Our all-electric thermoforming systems in gantry design guarantee high efficiency, short production times and maximum process reliability. Formats from DIN A4 up to 3,500 x 2,300 mm can be flexibly realized - with thermoforming heights of up to 1,200 mm. Fully automated processes, digital data management and modern 3D measurement technology ensure consistently high quality and maximum precision.

Whether a single piece or large series: we set new standards in cost-effectiveness, quality and surface precision with our production and further processing.

Modern machinery - 8 all-electric GEISS T10 systems (average age 3-4 years)

High flexibility - shaping surfaces up to 3,500 × 2,300 mm, deep-drawing heights up to 1,200 mm

Precise CNC machining - 5-axis CNC machining with 0,01 mm accuracy

Fully automated - Digital data management and reliable quality control

Flexible quantities - Economical from small to large series


Cutting-edge technology in series production

State-of-the-art machinery

BURG has state-of-the-art machinery with all-electric thermoforming systems (GEISS T10). The low average age of only 3 to 4 years guarantees you maximum precision, reliable processes and economical production.

  • 8 GEISS thermoforming machines for sheet goods
  • 2 HAMER and ILLIG thermoforming machines for roll goods incl. punching
  • The panel feed is fully automatic
  • Min. mold area 250 mm x 300 mm
  • Max. Molding area 3,500 mm x 2,300 mm
  • Max. Thermoforming height up to 1,200 mm
  • Wall thickness from 1 to 14 mm
  • Thermoforming roller material with a material thickness of 0.3 to 3.0 mm

Roller and plate automation

Our automated roller and plate machines guarantee maximum efficiency and production speed. The all-electric systems enable fast cycles, consistent quality and maximum process reliability - for high-quality thermoformed components with reliable repeat accuracy.


Shaping to the point

Mould and tool making

We use your data to create precise tools for thermoforming and suitable devices for further processing. Our 5-axis CNC centers enable maximum precision. We deliver CAD data and 2D drawings quickly and reliably. We use synthetic resin, wood or aluminum as materials - to suit your requirements.


Precision down to the last detail

CNC machining - precision in every dimension

Simultaneous 5-axis CNC machining of sophisticated parts up to a size of 3,000 x 1,800 x 560 mm. All machining centers have been integrated into our network for secure and fast data transfer and data backup of the programs.

  • Realization of almost any geometry - from single pieces to large series
  • Process reliability and repeat accuracy thanks to automated processes
  • Flexible production thanks to fast set-up times and efficient tool changes

Equipment & Automation

  • Five CE-certified 5-axis CNC centers in gantry design
  • Two tandem systems for high series utilization
  • Two tool changing stations with up to twelve holders
  • Network integration for fast data transfer

Process [& ] machining options

  • Simultaneous 5-axis machining up to 3,000 × 1,800 × 560 mm
  • Milling and sawing in one step
  • CAD/CAM programming (SolidWorks, Tebis, PolyWorks) or teach-in

Quality & measuring technology

  • CNC machining with accuracy up to 0.01 mm
  • 3D scanning and measuring up to 4.000 mm
  • Best-fit process for quality assurance
  • Digital initial sample test report (EMPB)

EXACT IN EVERY LEVEL

Punching

Our precise punching technology guarantees fast, exact and burr-free processing of your deep-drawn parts - from small batches to large series. Inline punching with automatic stacking ensures efficiency and cost optimization. We can even produce complex geometries with an accuracy of up to 0.01 mm, even across multiple levels - ideal for automotive battery covers, for example.

Start your thermoforming project

We provide free advice on the technical implementation, optimum manufacturing strategy and cost-effective series production of your thermoformed components.

Arrange a free initial consultation