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BURG Thermoforming GmbH
Hinter Stöck 34
72406 Bisingen

Precision solutions for automated manufacturing – well-designed, flexible, process-reliable

Tray specialist for smart manufacturing

Precision workpiece carriers for modern manufacturing: Whether manual assembly, robot handling, or fully automated smart factories—we develop trays that make your processes more efficient and safer. Well-thought-out details protect sensitive components, optimize material flows, and ensure error-free production.

From compact precision trays measuring 10 x 10 mm for electronic components to large-format workpiece carriers with a tray format of 1,400 x 1,800 mm – our technical range covers every application. Using state-of-the-art thermoforming equipment and precise CNC post-processing, we manufacture workpiece carriers that are optimally tailored to your automated production processes.

Smart Manufacturing Ready – RFID integration, EDI connection, MDE/BDE – seamless networking in your digital production

100% process reliability – Poka-Yoke principle with forced guidance – errors become physically impossible

Up to 70% space savings – Intelligent stacking technology demonstrably reduces storage and transport costs

Sustainable material diversity – From 100% recycled material to bioplastics – without compromising on quality and precision

Engineering packages included – Structured development with up to 100% discount for series orders

Twin sheet for extreme loads – Double-wall technology carries components weighing tons without deflection

Certified quality – ISO 9001, digital documentation, 3D measurement technology for complete traceability


Areas of application

Industry-specific tray solutions for the most demanding requirements

Every industry has specific requirements for workpiece carriers. With over 25 years of experience, we develop tray solutions that are precisely tailored to your processes and standards – from single-part production to fully automated series lines.

  • Automotive & Mobility

    Precise workpiece carriers for the mobile future

    Robust solutions for automated production lines and global logistics processes. From ESD-protected battery trays for e-mobility to temperature-resistant paint carriers.

    • ESD protection for sensitive electronics and battery components
    • Precision cavities for sensors, control units, and small parts
    • Heat-resistant materials for painting processes up to 150°C
    • Robot-optimized geometries for automated pick-and-place
    • 180° spiral stacking for space-saving storage and transport
  • Electronics & Semiconductor

    JEDEC-compliant trays for maximum precision

    Standardized workpiece carriers in accordance with JEDEC standards for safe handling of sensitive electronic components. ESD protection and precision cavities for maximum reduction of rejects.

    • JEDEC-compliant matrix trays for standardized automation

    • ESD materials (ABS, PS, PP, HDPE conductive) with validated surface conductivity

    • Temperature-resistant designs up to 150°C for moisture-sensitive components

    • Precise pocket geometries for QFP, BGA, TQFP, and chip packages

    • Stackable 5+1 and 10+1 configurations for automated processes

  • Medical & Pharmaceutical

    Sterile precision for sensitive applications

    FDA-compliant and sterilizable tray systems for medical technology and the pharmaceutical industry. Cleanroom production and biocompatible materials for the highest hygiene standards.

    • FDA-compliant materials for direct and indirect food/drug contact
    • Sterilizable designs for steam, EO, and V-Pro processes at 132°C
    • Validated 365-day shelf life according to ANSI/AAMI standards
    • Perforated designs for optimal steam penetration and drying times
    • Anti-contamination features and poka-yoke systems to prevent mix-ups
  • Food & Packaging

    Food-safe transport solutions

    FDA-approved materials for direct food contact. Hygienic and chemical-resistant trays for safe storage and transport of foodstuffs.

    • FDA-compliant materials (PE, PP, PET, POM) for direct food contact
    • Food-safe post-consumer recycled (PCR) material with EFSA/FDA approval
    • Chemical-resistant and dishwasher-safe designs
    • Taste- and odor-neutral materials without migration
    • Stackable designs for efficient refrigeration and storage
  • Industrial Manufacturing

    Robust systems for precision parts

    Highly stable workpiece carriers for heavy machine parts and precision components. Optimized for automated production lines and global logistics chains.

    • Reinforced designs for machine parts and assemblies weighing several tons

    • Precision positioning systems for 5-axis CNC machining

    • Chemical-resistant materials for cooling lubricants and industrial chemicals

    • Modular inserts for flexible sorting of small parts (screws, tools)

    • Robust reusable systems with material identification for recycling optimization



Well-thought-out details

Intelligent functions for perfect processes

Precision down to the smallest detail: BURG trays combine intelligent design with well-thought-out functionality for error-free production processes.

  • Precise component positioning

    Poka-Yoke for zero-defect production

    • Positive guidance through ball sockets and positioning domes – physically impossible misalignment
    • Different cavity shapes prevent mix-ups and assembly errors
    • Coded corner positioning for clear alignment in handling systems
    • Visual and mechanical orientation aids for assembly-friendly automation
  • Precise tray positioning

    Millimeter precision for smooth automation

    • Centering aids and mechanical anti-rotation systems for precise placement
    • Stack guidance with defined gripping points for robot-optimized handling
    • Coded corner positioning guarantees correct alignment over complete cycles
    • Visual marking supports error-free manual and automated processes
  • Stack optimization & Undercuts

    Up to 70% volume savings thanks to intelligent design

    • Undercuts and dimple technology for space-saving, stable stacking units
    • Defined stacking heights and secure gripping points for automated handling
    • Stacking lugs guarantee reliable positioning with volume reduction
    • Optimized stacking geometry significantly reduces storage and transport costs
  • Robust solutions for maximum loads

    Twin-sheet technology for heavy-duty applications

    • Twin-sheet reinforcements safely carry several tons without deflection
    • Reinforced supports and edge profiles for extreme mechanical loads
    • Optimized weight distribution with maximum rigidity for automotive and mechanical engineering
    • Long-term durable designs for demanding industrial applications

Sustainable material diversity

From engineering plastics to biodegradable solutions

Material excellence for every requirement: From proven high-performance plastics to innovative bioplastics – always optimally tailored to your specific processes.

  • Standard technical materials

    Proven high-performance plastics for robust applications

    • PET-A, PS, and ABS as the basis for durable, mechanically stable workpiece carriers
    • ESD materials with defined surface resistance for sensitive electronic components
    • Temperature-resistant types up to 150°C for automotive painting processes and high-temperature applications
    • Chemical-resistant special types for aggressive media and cleaning cycles
  • Recycling & RE goods

    Technical excellence with environmental responsibility

    • PET recyclates combine proven mechanical properties with sustainable resource conservation
    • Same quality and dimensional stability as virgin material with a reduced carbon footprint
    • Controlled recycled materials with validated material history and property profile
    • Up to 100% recycled content possible—without compromising precision and resilience
  • Biodegradable solutions for the future

    CO2-neutral and compostable in accordance with DIN EN 13432

    • FSC-certified wood fiber composites as a temporary alternative for single-use applications
    • Food-grade biopolymers for direct contact with food and pharmaceuticals
    • Controlled recycling cycles with reduced wall thicknesses for optimized material efficiency
    • Closed material cycles minimize ecological footprint without loss of precision

Start your tray project

From 10 x 10 mm precision trays to 1,400 x 1,800 mm large formats – we produce workpiece carriers for every application. Whether ESD protection, clean room compatibility, or robot handling: with our wide range of materials and intelligent features such as poka-yoke safety and stacking optimization, we will find the perfect solution for your requirements.

Arrange a free initial consultation